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[Case Study of Work Instruction System Implementation] To Reduce Defect Rate and Improve Productivity

Manage the flow of products to achieve efficient operations! Foreign workers and new employees will also experience smoother workflows! Ultimately, this leads to a reduction in defect rates.

Our company develops, designs, and manufactures jigs, prototype equipment, and systems according to our customers' requests. We would like to introduce a case where our "Work Instruction System" was implemented at Company C, a manufacturer of automotive parts. This company sought to overhaul their work instruction system used during the assembly of automotive parts and requested the introduction of a more user-friendly system. As a result, we implemented the work instruction system. The work procedures are displayed on a screen, making them easier to understand, and the next parts to be used are indicated with lights, which led to a reduction in work time and defect rates, as well as an increase in productivity. Furthermore, we enhanced our support system to create an environment where customers can easily reach out for assistance whenever they have questions. *For more details, please refer to the PDF document or feel free to contact us.

  • Production Management System

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Digital Stall System 'DEZIYA' _ Instructions for work procedures via video and audio

Contributing to an increase in customer trust! By providing instructions for work procedures through video and audio, tasks can be carried out without mistakes.

"DEZIYA" is a digital stall system that has achieved the systematization of cell production to prevent incorrect shortages and assembly errors. It indicates picking with lights. It is effective in preventing mistakes such as picking the wrong parts or incorrect quantities. Even new employees or foreign workers who do not speak the language can perform tasks like veterans, reducing the burden of training. 【Features】 ■ Picking instructions with lights ■ Work instructions via video and audio ■ Standardization of work processes ■ Suitable for small-lot production of various types ■ Increased productivity *For more details, please refer to the PDF document or feel free to contact us.

  • Other production management systems

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